磁轮调速技术在循环水泵与冷却塔风机中的应用性能研究

    Performance Study on the Application of Magnetic Speed Regulation Technology in Circulating Water Pumps and Cooling Tower Fans

    • 摘要: 针对煤矿企业和化工厂循环水系统阀门节流调节能效低下的问题,对1台560 kW循环水泵和1台220 kW冷却塔风机实施磁轮调速改造。通过多参数同步测试系统对改造前后电功率、振动烈度及管网压力等参数进行30 d对比采集分析。实测结果表明,循环水泵节电率17.78%,冷却塔风机节电率16.55%,振动烈度降幅59.3%,年综合节约费用78.15万元,静态投资回收期2.3 a,验证了磁轮调速技术在工业循环水系统中的节能性能与运行可靠性。

       

      Abstract: To address the low energy efficiency of valve throttling regulation in chemical plant circulating water systems, magnetic speed regulation retrofit was implemented on one 560 kW circulating water pump and one 220 kW cooling tower fan. A multi-parameter synchronous monitoring system was deployed to conduct 30-day comparative data acquisition and analysis of electrical power consumption, vibration intensity, and pipeline network pressure before and after the retrofit. The measured results demonstrate that the circulating water pump achieved an electricity saving rate of 17.78%, the cooling tower fan achieved an electricity saving rate of 16.55%, vibration intensity was reduced by 59.3%, annual comprehensive cost savings reached 781,500 RMB, and the static investment payback period was 2.30 years. The findings validate the energy-saving performance and operational reliability of magnetic speed regulation technology in industrial circulating water systems.

       

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