采煤机传动装置齿轮故障诊断方法研究

    Study on gear fault diagnosis method of shearer transmission gear

    • 摘要: 齿轮作为采煤机传动装置核心部件,故障率居高不下,威胁井下安全生产,开展采煤机齿轮运故障诊断工作意义重大。基于此,设计了一种基于BP神经网络的采煤机齿轮故障诊断方法,从齿轮振动信号中提取5中特征值作为神经网络的输入神经元,以齿轮正常状态以及4种故障状态作为输出神经元,构建训练样本完成BP神经网络模型训练后,进行齿轮故障诊断。对比诊断测试结果表明:该方法准确率较高,能够满足齿轮故障诊断需求,值得推广应用。

       

      Abstract: As the core component of shearer transmission device, the gear has a high failure rate, which threatens the underground safety production, and it is of great significance to carry out the fault diagnosis of shearer gear transport. Based on this, a method of gear fault diagnosis based on BP neural network is designed. Taking the characteristic value from gear vibration signal as the input neurons of the gear network, and four fault states as the output neurons, the BP neural network model training. Comparing the diagnostic test results, the results show that this diagnostic method can accurately diagnose gear fault, with high accuracy, and can meet the needs of gear fault diagnosis, which is worth popularizing and applying.

       

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