基于UE5技术的数字孪生系统在太原选煤厂的应用

    The Development and Application of a Digital Twin System Based on UE5 Technology in Taiyuan Coal Preparation Plant

    • 摘要: 为解决太原选煤厂因多时期控制子系统分散导致的控制孤岛、信息孤岛问题,并提升其生产效率与智能化管理水平,本研究基于UE5技术开发了数字孪生系统,通过无人机航拍、激光点云扫描及3D建模构建高精度虚拟模型,结合工业环网与5G技术实现实时数据采集与传输;针对重介分选工艺,提出基于卷积-双向长短期记忆网络(Conv-BiLSTM)的密度动态预测模型,并设计模糊控制规则库实现分选密度智能调节;开发智能巡检系统,基于FMEA动态规划路径。结果表明:系统部署后,分选密度控制误差降低至±0.05 g/cm3,设备故障率下降28%;智能巡检系统使高风险设备覆盖率提升至100%,单次巡检耗时缩短37.5%,路径长度减少32%。通过数字孪生技术对关键工艺的动态仿真与智能调控,太原选煤厂实现了生产流程优化、运维成本降低15%。

       

      Abstract: In order to solve the problems of control silos and information silos caused by the dispersion of multi-time control subsystems in Taiyuan coal preparation plant, and improve its production efficiency and intelligent management level, this research has developed a digital twin system based on UE5 technology, which builds a high-precision virtual model through UAV aerial photography, laser point cloud scanning and 3D modeling, combined with industrial ring network and 5G technology to achieve real-time data acquisition and transmission; for the heavy-media sorting process, a density dynamic prediction model based on convolution-two-way short- and long-term memory network (Conv-BiLSTM) is proposed, and a fuzzy control rule base is designed to realize intelligent adjustment of sorting density; develop intelligence The inspection system dynamically plans the path based on FMEA.The results show that: after the system is deployed, the sorting density control error is reduced to ±0.05 g/cm3, and the equipment failure rate is reduced by 28%; the intelligent inspection system increases the coverage rate of high-risk equipment to 100%, and the time-consuming of a single inspection is shortened by 37.5%, and the path length is reduced by 32%.Through the dynamic simulation and intelligent regulation of key processes by digital twin technology, the Taiyuan Coal Preparation Plant has achieved production process optimization and reduced operation and maintenance costs by 15%.

       

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