双芯曲率传感器监测刮板输送机几何形态可行性研究

    Feasibility study on monitoring the geometric shape of scraper conveyor with dual core curvature sensor

    • 摘要: 基于采煤机、刮板输送机和液压支架三者密切协同联动而实现工作面智能化综采作业为研究背景,本文对采煤机切割煤壁过程中刮板输送机的几何形态特征进行了分析,并在此基础上创新性的设计出一种双芯曲率传感器来对刮板输送机内相邻中间槽构件在连接点位置处的应变和弯曲度参数进行实时、动态监测。同时结合角度递推算法解算得到任意中间槽构件前端点的坐标值,将坐标数据汇总后进行曲线拟合处理,实现对于刮板输送机几何形态的重新构建。最后利用标定控制装置验证了双芯曲率传感器所感知到的中心波长变化值与弯曲角度之间的关联性,并进一步验证双芯曲率传感器推移过程中所感知的刮板输送机几何形态特征,试验测试结果均表明,双芯曲率传感器能够较好地实现对于刮板输送机几何形态特征高精度的监测。

       

      Abstract: Based on the close coordination and linkage of the coal mining machine, scraper conveyor, and hydraulic support to achieve intelligent comprehensive mining operations on the working face, this paper analyzes in detail the geometric characteristics of the scraper conveyor during the coal wall cutting process of the coal mining machine, and innovatively designs a dual core curvature sensor to monitor the strain and curvature parameters of adjacent intermediate groove components at the connection point position in the scraper conveyor in real time and dynamically. At the same time, by combining the angle recursive algorithm, the coordinate values of the front end point of any intermediate groove component are calculated. The coordinate data is summarized and subjected to curve fitting processing to reconstruct the geometric shape of the scraper conveyor. Finally, the calibration control device was used to verify the correlation between the central wavelength change value perceived by the dual core curvature sensor and the bending angle, and further verify the geometric shape characteristics of the scraper conveyor perceived during the displacement process of the dual core curvature sensor. The experimental test results all showed that the dual core curvature sensor can achieve high-precision monitoring of the geometric shape characteristics of the scraper conveyor.

       

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