基于小波包能量熵的煤矿井下运输机轴承异常振动故障诊断

    Fault diagnosis of abnormal vibration of coal mine underground transport machine bearings based on wavelet packet energy entropy

    • 摘要: 在运输机轴承异常振动故障诊断的过程中,采用传感器直接测量正常信号,与正常信号不符的划分到异常信号序列中,并在角度域中诊断,存在弱信号缺失的情况,导致运输机轴承故障诊断误差增加,Acc值随之降低,影响诊断的准确性。因此,设计了基于小波包能量熵的煤矿井下运输机轴承异常振动故障诊断方法。将异常振动信号进行多层小波包分解,得到分解序列,并计算井下运输机轴承异常振动小波包能量熵。将小波包能量熵作为诊断权重,确定正常信号与异常信号序列的划分测度,得到每个分量角度域的信号幅值,重构轴承异常振动当量角度域。结合弱信号、噪声、非线性3个因素,建立运输机轴承振动角度域随机共振诊断方程,从而实现轴承异常振动故障的精确诊断。最终的诊断结果显示,在微调次数达到5次之后,轴承异常振动故障诊断误差趋近于0;Acc值趋近于1.0,故障诊断准确性较高,对于提升煤矿井下运输机的稳定性具有重要作用。

       

      Abstract: In the process of diagnosing abnormal vibration faults in transport aircraft bearings, sensors are used to directly measure normal signals, and those that do not match the normal signals are divided into abnormal signal sequences and diagnosed in the angle domain. There are cases of weak signal loss, which increases the diagnostic error of transport aircraft bearing faults and reduces the Acc value, affecting the accuracy of diagnosis. Therefore, a fault diagnosis method for abnormal vibration of coal mine underground transport machine bearings based on wavelet packet energy entropy was designed. Perform multi-layer wavelet packet decomposition on the abnormal vibration signal to obtain the decomposition sequence, and calculate the energy entropy of the wavelet packet of the abnormal vibration of the underground transport machine bearing. Using wavelet packet energy entropy as diagnostic weight, determine the division measure of normal and abnormal signal sequences, obtain the signal amplitude of each component angle domain, and reconstruct the equivalent angle domain of bearing abnormal vibration. By combining weak signals, noise, and nonlinearity, a stochastic resonance diagnosis equation for the vibration angle domain of transport aircraft bearings is established to achieve accurate diagnosis of abnormal bearing vibration faults. The final diagnosis result shows that after 5 fine adjustments, the diagnostic error of abnormal bearing vibration fault tends to approach 0; The Acc value approaches 1.0, indicating high accuracy in fault diagnosis and playing an important role in improving the stability of underground coal mine transport machines.

       

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