基于超声空化效应的井下供热研究

    Study of downhole heating based on ultrasonic cavitation effect

    • 摘要: 针对冬季井室供暖和井筒防冻问题,提出基于超声空化效应的技术,相比传统技术具备更好的运行效率和安全性。以王庄北栗风井为例建立进风热量方程得到加热量Q为4 351 860.77 kJ/h。进一步,利用加热风机实现井下供热。首先确定超声加热风机系统设计流程,建立风机2D模型,并给出了风机工艺图。以超声空化效应理论和加热量Q为根据,对超声加热阵列设计环节的超声参数进行界定,得到超声频率为65 kHz,总功率为1200 kW,单台功率为200 kW。利用MATLAB的CFD tool工具箱进行温度模拟,有效验证了所提加热技术的加热效果。通过与传统加热技术对比分析,得出超声热风加热技术在热效率,节能度和环保度上均具有明显优势。

       

      Abstract: Aiming at the problems of heating the well chamber and preventing the wellbore from freezing in winter, a technology based on the ultrasonic cavitation effect is proposed, which has better operational efficiency and safety than the traditional technology. Taking the Wangzhuang North Chestnut air shaft as an example, the heat equation of the incoming air was established to obtain the heating capacity Q of 4 351 860.77 kJ/h. Further, the heating fan was utilised to achieve the downhole heat supply. Firstly, the design process of ultrasonic heating fan system is determined, the 2D model of the fan is established, and the fan process diagram is given. Based on the theory of ultrasonic cavitation effect and the amount of heating Q, the ultrasonic parameters of the ultrasonic heating array design link are defined to obtain the ultrasonic frequency of 65 kHz, the total power of 1200 kW, and the single power of 200 kW. Temperature simulations were carried out using the CFD tool of MATLAB to effectively verify the heating effect of the proposed heating technology. Finally, by comparing and analysing the proposed heating technology with the traditional heating technology, it is concluded that the ultrasonic hot air heating technology has obvious advantages in terms of thermal efficiency, energy saving and environmental protection.

       

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