基于注意力机制的煤矿提升机轴承故障诊断系统研究

    An Attention Mechanism-Based Fault Diagnosis System for Coal Mine Hoisting Machine Bearings

    • 摘要: 矿井提升机轴承作为矿井提升系统的关键部件,长期高负荷运行,难以避免出现各类损伤,导致发生故障,影响生产效率、引发安全事故。因此,准确地诊断提升机轴承故障具有重要的工程意义。提升机运行工况复杂多变,较难获取设备轴承在所有工况下的完备数据集。针对变工况下目标工况仅有少量标签故障样本的场景,本文提出一种基于统计特征、注意力机制和参数迁移的诊断模型SFPTinSAM。该模型经CWRU数据集验证,相较于传统模型具有更强的变工况小样本故障诊断能力。最后,基于加载该模型的边缘AI网关、采集电路模块和网络架构设计了煤矿提升机轴承故障诊断系统,为矿井提供部件故障诊断服务,提升了煤矿作业的智能化水平。

       

      Abstract: As the key component of the entire mining hoist equipment, the bearing often sustains inevitable damage due to prolonged high-load operations, leading to malfunctions that not only affect production efficiency but also pose safety risks. Accurate fault diagnosis of hoist bearings is thus of significant engineering importance. The operating conditions of hoists are complex and variable, making it difficult to obtain a complete dataset of equipment bearings under all conditions. Addressing the scenario where only a small number of labeled fault samples are available for the target operating conditions, this paper proposes a diagnostic model named SFPTinSAM, which is based on statistical features and parameter transfer learning. The model, validated using the CWRU dataset, demonstrates enhanced fault diagnostic capability in variable operating conditions with small samples compared to traditional models. Finally, a fault diagnosis system for coal mine hoist bearings is designed, incorporating an edge AI gateway loaded with the model, acquisition circuit modules, and a network architecture, providing component fault diagnosis services and enhancing the intelligent level of coal mine operations.

       

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