精益能效(TEM)理论在煤矿企业的能源管理实践 ——以山东三河口煤矿为例

    Energy Management Practices of Total Energy Management (TEM) Theory in Coal Mining Enterprises: A Case Study of Shandong Sanhekou Company

    • 摘要: 煤炭行业作为国民经济支柱产业,长期面临高耗能、低效能的粗放式发展挑战,在“双碳”战略背景下,亟需通过系统性管理工具实现绿色转型。本研究以精益能效管理(TEM)理论为框架,结合山东三河口煤矿的实践探索,系统论证了煤矿企业能源精益管理的实施策略。通过整合精益管理思想与能源流分析方法,研究构建了涵盖战略规划、过程控制与数字赋能的协同优化模型,重点针对生产环节中的能源浪费、设备低效及管理碎片化等问题提出解决方案。案例实践表明,TEM理论通过设备全生命周期管理、工序协同优化及数字化平台建设,可显著提升能源利用效率,降低隐性损耗,同时推动跨部门协作机制的完善。研究揭示了案例煤矿企业能源管理中的存在关键瓶颈,包括环保职能弱化、制度执行脱节及设备协同不足,并据此提出分部门精细化改进方案,明确职能部门在物资供应、生产调度、设备维护等环节的协同分工。未来研究需进一步拓展全生命周期视角,探索碳封存技术与精益管理的协同效应,以实现煤矿企业从单一减排向系统性碳中和的跨越。

       

      Abstract: As a pillar industry of the national economy, the coal sector has long been challenged by high energy consumption and inefficient extensive development models. Under the "Dual Carbon" strategy, there is an urgent need to achieve green transformation through systematic management tools. This study employs the Total Energy Management (TEM) theory as a framework, combined with practical exploration at the Shandong Sanhekou company, to systematically demonstrate the implementation strategies of energy lean management in coal mining enterprises. By integrating lean management principles with energy flow analysis methods, the research constructs a collaborative optimization model encompassing strategic planning, process control, and digital empowerment, focusing on addressing issues such as energy waste in production processes, equipment inefficiency, and fragmented management. Case studies reveal that TEM theory significantly enhances energy utilization efficiency, reduces hidden losses, and improves cross-departmental collaboration through full lifecycle equipment management, process synergy optimization, and digital platform development. The study identifies critical bottlenecks in the energy management of the case enterprise, including weakened environmental protection functions, disconnection in policy implementation, and insufficient equipment coordination. Accordingly, a department-specific refinement plan is proposed, clarifying collaborative responsibilities across functional units in material supply, production scheduling, and equipment maintenance. Future research should expand the lifecycle perspective and explore synergies between carbon sequestration technologies and lean management to advance coal mining enterprises from singular emission reduction to systematic carbon neutrality.

       

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