复合助滤剂强化超细煤泥压滤脱水试验研究

    Study on Enhanced Dewatering of Ultrafine Coal Slurry Using Composite Filter Aids in Pressure Filtration

    • 摘要: 本文以济宁二号煤矿超细煤泥(D50=9.556 μm)为研究对象,系统研究了四类助滤剂(十二烷基苯磺酸钠(SDBS)、十八水合硫酸铝(ASO)、聚合氯化铝(PAC)及复合助滤剂(CFA))及其掺量对煤泥压滤脱水效率的影响,并分析了煤泥矿浆pH值对脱水效果的影响。结果表明,CFA能显著提升煤泥脱水效率,在掺量2%时即可使压滤成饼时间由150 min大幅缩短至25 min。复合助滤剂协同中和煤泥颗粒表面电荷(Zeta电位由−30.9 mV升至−5.52 mV)并适度提高疏水性(接触角由24.6°增至33.9°)是促进煤泥快速脱水的主要原因。值得注意的是,SDBS虽能将滤饼含水率降至22.28%,却因促进煤泥起泡,导致脱水时间大幅延长至450 min。此外,弱酸性条件可进一步发挥CFA的助滤优势,当pH=5时,添加4%CFA煤泥的成饼时间仅20 min。本研究为超细煤泥高效脱水提供了助滤剂优选方案与理论支撑。

       

      Abstract: This paper takes the ultrafine coal slime (D50=9.556 μm) from Jining No. 2 Coal Mine as the research object, systematically studies the effects of four types of filter aids (sodium dodecyl benzene sulfonate (SDBS), aluminum sulfate octadecahydrate (ASO), polyaluminum chloride (PAC), and composite filter aid (CFA)) and their dosages on the filtration and dewatering efficiency of coal slime, and analyzes the influence of the pH value of the coal slime slurry on the dewatering effect. The results show that CFA can significantly improve the dewatering efficiency of coal slime, reducing the cake formation time from 150 minutes to 25 minutes at a dosage of 2%. The primary reason for promoting rapid dewatering of coal slurry is the synergistic neutralization of the surface charge of coal slurry particles by the composite filter aid (Zeta potential increased from −30.9 mV to −5.52 mV) and the moderate enhancement of hydrophobicity (contact angle increased from 24.6°to 33.9°). Notably, although SDBS can reduce the moisture content of the filter cake to 22.28%, it significantly prolongs the dewatering time to 450 minutes due to its promotion of foaming in the coal slurry. Additionally, weakly acidic conditions can further leverage the filtration advantages of CFA. When the pH is 5, the cake formation time for coal slurry with 4% CFA is only 20 minutes. This study provides a preferred filter aid selection scheme and theoretical support for the efficient dewatering of ultrafine coal slurry.

       

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