综采工作面超前支护负压喷雾集尘器除尘效果分析

    Analysis of dust removal effect of negative pressure spray dust collector for over-head support of synthesized mining face

    • 摘要: 为减少超前支护粉尘,基于计算流体力学(CFD)离散粒子模型对集尘器作用下的粉尘扩散规律的数值模拟结果,结合实验测量和现场试验,研制了一种针对综采环境下超前支护粉尘源的负压喷雾集尘器。模拟结果表明:液压支架在距离液压支架迎风面0~9 m处的人行道附近形成了浓度高达1000 mg/m3的高浓度粉尘带,并逐渐扩散到0~36 m处;采用负压喷雾除尘器后,液压支架背风面粉尘带浓度降至300 mg/m3以下,扩散范围缩小至采煤机背风侧0~5 m;人行道附近的粉尘带形态也转变为低浓度的粉尘带。经室内试验,选择超声雾化喷嘴作为最终喷嘴,在相同的水气压力为0.4 MPa的条件下,使用该喷嘴配备的负压喷雾集尘器,有效范围为5.03 m,雾化角为71°。将研制的负压喷雾捕集器应用于塔山煤矿5110综采环境中,有效降低靠近人行道作业区推进支架的粉尘浓度,平均总降尘率和呼吸降尘率分别达到81.5%和79.1%,证实了该装置具有良好的降尘效果。

       

      Abstract: In order to reduce the over-head support dust, based on the numerical simulation results of the discrete particle model of Computational Fluid Dynamics (CFD) on the dust diffusion law under the action of the dust collector, and combined with experimental measurements and field tests, a negative-pressure spray dust collector for the dust source of over-head support under the environment of comprehensive mining has been developed. The simulation results show that: the hydraulic support formed a high concentration dust belt with concentration as high as 1000 mg/m3 near the sidewalk at 0~9 m from the windward face of the hydraulic support, and gradually spread to 0~36 m; after adopting the negative-pressure spray dust collector, the concentration of the dust belt in the leeward face of the hydraulic support decreased to less than 300 mg/m3, and the spreading range was narrowed down to the leeward side of the coal miner at 0~5 m; the dust belt near the sidewalk also changed to a low-pressure dust belt. The dust belt pattern near the sidewalk also changed to a low concentration dust belt. After the indoor test, the ultrasonic atomizing nozzle was selected as the final nozzle, and the negative pressure spray collector equipped with this nozzle was used under the same condition of water and gas pressure of 0.4 MPa, with an effective range of 5.03 m and an atomization angle of 71°. The developed negative-pressure spray collector was applied to the 5110 comprehensive mining environment of Tashan coal mine, and it was found that it could effectively reduce the dust concentration of the propelling stent close to the working area of the walkway, and the average total dust reduction rate and respiratory dust reduction rate reached 81.5% and 79.1%, respectively, confirming that the device has good dust reduction effect.

       

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