煤矿井下水泵房巡检机器人系统设计与应用

    Design and application of inspection robot system for underground water pump room in coal mine

    • 摘要: 针对煤矿井下水泵房传统工人巡检存在劳动强度大、巡检耗时较长、成本较高、检测结果不准确等问题,本文对煤矿井下水泵房智能巡检机器人系统进行研究,采用模块化和轻量化设计思想,在分析水泵房巡检内容和要求的基础上,提出了一种履带式水泵房智能巡检机器人系统,实时采集井下水泵房现场被参数信息,代替工人完成井下水泵房的巡检任务。完成了智能巡检机器人硬件系统设计,利用模块化思想编写了控制系统程序,并且编写了巡检轨迹程序,可根据设定的轨迹自主巡检。经在山西某煤矿进行现场调试和试运行表明,井下水泵房智能巡检机器人系统可代替4~6名工人实施巡检,降低了工人劳动强度,巡检周期从单日1次增加到单日3次,巡检效率大大提高,机器人本体移动定位误差≤5 cm,能准确获取设备运行异常特征并报警。

       

      Abstract: in view of the underground water pump room traditional workers inspection labor intensity, inspection time long, high cost, test results are not accurate, this paper to the underground coal pump room intelligent inspection robot system, using modular and lightweight design ideas, on the basis of the analysis of water pump room inspection content and requirements, put forward a crawler water pump room intelligent inspection robot system, real-time acquisition underground water pump room site is parameter information, instead of workers to complete the underground water pump room inspection task. The hardware system design of the intelligent inspection robot was completed, the control system program was written with the modular thought, and the inspection track program was written, which can be independently inspected according to the set track. A in Shanxi coal mine for site commissioning and commissioning show that the underground water pump room intelligent inspection robot system can replace 4~6 workers inspection, reduce the labor intensity, inspection cycle from a day to 3 times in a single day, inspection efficiency greatly improved, the robot ontology mobile positioning error 5 cm, can accurately obtain equipment running abnormal characteristics and alarm.

       

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