双折线卷筒上钢丝绳卷绕状态的力学分析

    Mechanical analysis of wire rope winding state on double broken-line drum

    • 摘要: 钢丝绳偏角直接影响钢丝绳在双折线卷筒上的卷绕整齐性。因此本文以双折线卷筒的钢丝绳截面单元微元体为分析对象,建立了双折线卷筒在均速转动条件下钢丝绳卷绕状态的力学模型。通过该力学模型分析表明,卷筒均速转动下钢丝绳后偏时钢丝绳随着钢丝绳偏角增大受到挤压力增大,但“骑绳”现象很难发生;当钢丝绳前偏时钢丝绳偏角超过绳槽螺旋角时“跳绳”现象可能会发生,并且钢丝绳偏角越大“跳绳”越容易发生。其次,通过所建的力学模型对工程实例进行了计算分析;结果表明,平行线绳槽段的钢丝绳偏角是决定“跳绳”发生的关键,同时钢丝绳张力越大越容易发生“跳绳”。本文建立的双折线卷筒力学分析模型可以为提升绞车的参数设计和钢丝绳的选择提供了的理论依据。

       

      Abstract: Wire rope deviation angle has a direct influence on winding regularity of double broken-line wire rope. Hence, the section element of the double broken-line wire rope is chosen as analysis object, and the mechanical model for the double broken-line drum is constructed under constant velocity in the present paper. Besides, analysis by the above model shows when the wire rope deviates backward, the extrusion force on wire rope will increase with the increase of wire rope deviation angle, but it hardly happens to “riding the wire rope”; when the wire rope deviates onwards and the wire rope deviation angle is greater than helical angle of the wire rope groove, “wire rope skipping” will happen, and the greater the wire rope deviation angle the easier it happens. Based on the above mechanical model, an engineering case was calculated and analysized and the results indicates the wire rope deviation angle of the parallel wire rope groove determines whether the “wire rope skipping” will happen, and the “wire rope skipping” is prone to happen in the greater tension. Theoefore, the mechanical analysis model for double broken-line wire rope can provide a theoretical basis for the parameter design of hoisting winder and the selction of wire rope.

       

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